Ball Bearing Housed Unit Page A-4 Ball Bearing Housed Units-Engineering

A-4 TIMKEN BALL BEARING HOUSED UNIT CATALOG Download 3D Models and 2D Drawings at BALL BEARING HOUSED UNITS MATERIALS TEMPERATURE RANGES, RESISTANCE TO CORROSION AND OTHER OPERATING ENVIRONMENTS To accommodate the needs of the rapidly expanding industrial world, the capability of bearings in various extreme environments becomes vitally important. No general recommendations can be made to cover all such applications. Each installation must be studied to determine peak and average operating temperatures, length of time at these temperatures, load, oscillation or rotation, and any other factors affecting bearing operation. RINGS, BALLS AND ROLLERS Suggested materials for use in rings, balls and rollers at various operating temperatures together with data on chemical composition, hardness and dimensional stability are listed in table A-1 on page A-5. A temperature of 427 C (800 F) is generally the upper limit for successful bearing operating steels. Above 427 C (800 F), or below where lubricant is not permitted, cast or wrought-cobalt alloys are generally used. Although chosen primarily for their good retention of physical properties, they also possess good oxidation resistance at elevated temperatures. CAGES, SHIELDS AND SEALS Recommended materials for cages, shields and seals with their temperature capabilities are in table A-3 on page A-7. DIMENSIONAL STABILITY Dimensional stability of rings and balls is achieved by tempering the hardened steel until any further growth by transformation of austenite to martensite is balanced by shrinkage from tempering martensite. This balance is never perfect, and some size change will always occur. The amount depends upon the operating time and temperature of the bearings and the composition of and heat- treatment of the steel. The American Bearings Manufacturers Association (ABMA) definition for stabilized rings and balls permits a change of less than 0.0001 inch per inch after exposure to a temperature of 149 C (300 F) for 2500 hours. Rings and balls used at elevated temperatures are defined as stable by ABMA where there is a size change of less than 0.00015 inch per inch after 1500 hours of exposure at temperatures of 232 C, 316 C and 427 C (450 F, 600 F and 800 F). CORROSION RESISTANCE Timken developed a premium coating named TDC (thin-dense chrome), which has excellent corrosion resistance, as well as other properties leading to improved bearing life. TDC-coated bearings are intended for use in applications where unprotected bearings do not survive. This proprietary coating, emanating from years of research and testing, is a real problem-solver. Besides its corrosion resistance feature, this coating has a high hardness (HRC 70-72), reduced coefficient of friction and a dense modular texture. TDC is resistant to most organic and inorganic compounds. The normal thin coating of less than 0.003 mm (0.0001 in.) will outlast 440C stainless steel. The very high hardness, lower coefficient of friction and surface texture provide extra resistance to wear under less-than-ideal lubrication and thus longer bearing life. Under normal lubrication conditions, TDC-coated races can provide fatigue life that's two times longer than the life of standard bearings. To order wide-inner-ring ball bearings with TDC-coated races, stainless-steel balls and nylon retainers, specify suffix TDC or TDCF, which includes food safe grease (i.e., G1100KRRB + COL TDCF). This coating also can be readily applied to various types of tapered, cylindrical and spherical roller bearings. To ensure proper application of TDC, contact your Timken engineer. In addition to the bearings mentioned above, Timken is able to supply specially coated housing for applications involving particularly harsh environments where Food and Drug Administration (FDA) and United States Department of Agriculture (USDA) regulations apply. These housings, named Survivor are available as electroless nickel-plated or polymer depending on the situation. The electroless nickel units are required for food processing, medical and other applications and may be ordered by adding an -NT suffix to the part number. The polymer units are similar to the NT units but offer superior protection against corrosion. Add the suffix -PT to the part when ordering. Both coatings offer excellent protection to a broad variety of corrosive environments and are vulnerable only to a very few aggressive materials. A complete review of operating conditions is essential before specifying corrosion-resistance housed units and/or thin-dense chrome (TDC) coated bearings. Consult your Timken engineer for comprehensive recommendations.

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